Shale Gas Produced Water

Concentration of produced water from unconventional gas production by hydraulic fracturing recovers clean condensate and high-quality, valuable sodium chloride and/or calcium chloride. Other compounds in the produced water are either removed upstream of the evaporation plant (heavy metals) or can be further concentrated for minimum liquid discharge.

Mechanical Vapour Recompression (MVR)

Forced Circulation Evaporator / Crystalliser (FC)

Brine Pre-Treatment

Value

  • Conversion of waste into saleable products (sodium chloride, calcium chloride, lithium, and bromine, among others)
  • Design features minimize scaling and increase on-stream availability
  • Use of energy efficient systems
  • Plant operational flexibility allowing wide range of turn-down 
  • Liquid purge is minimized 
  • Smaller capacities can be processed by mobile units
  • Process can handle high levels of contaminants

Process

  • Feed purification through chemical pre-treatment, such as elimination of scalents and heavy metals
  • Filtration to remove precipitated heavy metals and other impurities 
  • Forced circulation evaporators used to handle suspended solids 
  • Centrifugation to separate sodium chloride
  • Filtrate can be further concentrated to produce calcium chloride

Flow Diagram

Shale Gas Produced Water Flow Diagram
NaCl Crystalliser for Produced Water Concentration
NaCl Crystalliser for Produced Water Concentration
First Recovered clean NaCl out of Produced Water
First Recovered clean NaCl out of Produced Water