Potassium Chloride

Potassium chloride, commonly known as Potash, is produced by vacuum cooling saturated brines of various compositions and is a key fertilizer for the agricultural industry. Coarse crystals are produced in multi-stage Draft Tube-Baffle crystallisers which ensures a narrower particle size distribution.

Flash Evaporation / Crystallisation

Draft Tube-Baffle Crystalliser (DTB)

Recrystallisation

Value

  • Multiple stage arrangement improves heat recovery 
  • High quality condensate recovered (in recrystallisation applications)
  • Control of magma density leads to longer on-stream availability
  • Slow moving internal circulation propeller in the DTB minimises attrition of the crystals 
  • Simple controls minimize co-crystallisation of Sodium Chloride

Process

  • Hot saturated feed is flash cooled stage-wise 
  • Surface condensers used to recover heat from flash vapours
  • FC or DTB configuration used depending on crystal size requirement
  • Centrifugation separates the crystals from the end brine
  • Dryer / cooler achieves desired moisture level in product 
  • In some cases product compaction is employed

Flow Diagram

Potassium Chloride Flow Diagram
Internals of a Heating Chamber
Internals of a Heating Chamber
Heating Chamber for a Potassium Chloride Crystalliser
Heating Chamber for a Potassium Chloride Crystalliser